 Show Chapter Seven Setup Time Setup – a series of activities (i) that are required to produce units but (ii) for which the time to complete these activities does not depend directly on the number of units produced. Changeover time – a setup time to change production from one type of product to another. Switchover time – can be used in same context with changeover time. It is the time needed to change over, or switch, production from one type of part to the other. oSetup times are not a problem for a resource that needs only one setup. Capacity of a Process with Setups An ideal process operates at a fast and consistent pace. Unfortunately, not all resources can work that way. When a process has a setup time, it isn’t simple to predict the capacity of a resource. Batches and the Production Cycle Production cycle – a repeating sequence of produced units that can include setup time, production time, and idle time. Batch – a collection of units. Batch Process – a type of production in which units are produced in batches. Capacity of the Setup Resource Capacity and Flow Rate Capacity depends on batch size. Capacity of assembly is fixed. Capacity of a process equals the capacity of the bottleneck. oThe bottleneck is the resource with the smallest capacity. Check Your Understanding Upgrade to remove ads Only ₩37,125/year
Terms in this set (14)The "just right" batch size makes a smart trade-off between capacity and ______. inventory Time spent doing a setup _______ classified as idle time. A. is not
In the context of baking cupcakes for sale later, which activity is NOT a setup (assume you only have one bowl)? B. packaging individual cupcakes A production _____ is a repeating sequence of produced units. cycle Heijunka refers to producing as close as possible to the true rate of _____. demand Average inventory is half of maximum inventory when inventory follows a ___________ pattern. saw-toothed At a step with a setup, inventory accumulates when when that step is in _______. production Consider a two-step process where the first step produces at a rate of 2 units per minute for the first 30 minutes of an hour and then goes into setup for the second 30 minutes of an hour. The second step produces at a rate of 1 unit per minute for the entire hour. Assuming the beginning inventory in a buffer before step 2 is zero, the highest level of inventory in that buffer during the hour will be _______. 30 units As the processing time increases at a step with a setup, the utilization _______. increases As the flow rate at a step with a setup decreases, the utilization _____. decreases True or False: The bottleneck step in a process can change depending upon the batch size set at a step with a setup. True (The batch size at a step with a setup dictates its capacity. Too small a batch size can make a step with a setup the bottleneck) A production cycle is a _______ sequence of produced flow units. repeating To produce 10,000 copies of a 300 page book with Gutenberg's printing press technology WITHOUT performing any setups would require how many presses? 300 Consider a two-step process where the first step produces at a rate of 2 units per minute for the first 30 minutes of an hour and then goes into setup for the second 30 minutes of an hour. The second step produces at a rate of 1 unit per minute for the entire hour. Assuming the beginning inventory in a buffer before step 2 is zero, after one hour the inventory in that buffer will be ______. 0 units Students also viewedSCGM Ch 765 terms lmcondon Operations Management Chapter 740 terms quizlette63703943 Ch. 11, Supply Chain Management41 terms M4ddn3ss ops mgmt ch 752 terms NickThill Sets found in the same folderOperations Management Midterm Vocabulary181 terms kieradominguez1 Operations Management - Chapter 1 Missed LearnSmar…15 terms kieradominguez1 Operations Management - Chapter 2 Missed Learn Sma…8 terms kieradominguez1 Operations Management - Chapter 3 Missed Learn Sma…12 terms kieradominguez1 Other sets by this creatorGeneral Principles of Agency28 terms kieradominguez1 Financing39 terms kieradominguez1 Land use controls and regulations / Valuation and…23 terms kieradominguez1 Property Ownership28 terms kieradominguez1 Verified questions
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algebra Find the interest earned. Assume $3 \frac{1}{2}\%$ interest compounded daily. | Amount | Date Deposited | Date Withdrawn | Interest Earned | |:---:|:---:|:---:|:---:| | $8200 | October 4| December 7 | | Verified answer
psychology According to Schachter and Singer’s theory, for your first date with a person, should you choose a happy movie or a sad one? Verified answer
management Using the information given in the preceding problem, develop a Muther-type grid using the letters A, O, and X. Assume that any pair of combinations not mentioned have an O rating. Verified answer Recommended textbook solutionsInformation Technology Project Management: Providing Measurable Organizational Value5th EditionJack T. Marchewka 346 solutions Operations Management: Sustainability and Supply Chain Management12th EditionBarry Render, Chuck Munson, Jay Heizer 1,698 solutions
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Applied Calculus for the Managerial, Life, and Social Sciences8th EditionSoo Tan 6,275 solutions Other Quizlet sets9.2 Sparta & Athens16 terms jd569145 Mrk 3 + 4 + 530 terms NancyHong98 W.G Exam Review 4th Quarter Heller116 terms Jaiden_Watson apeuroch20testcorrectionsss:)30 terms abby_levin What term is used to describe a repeated sequence of production activities?Mass production is also referred to as flow production, repetitive flow production, series production, or serial production. In mass production, mechanization is used to achieve high volume, detailed organization of material flow, careful control of quality standards, and division of labor.
What is the simplest way to calculate flow time for a customer in a store or patient in a hospital?To calculate the flow time of the customers, subtract the customers departure time from his or her arrival time. 159 total minutes divided by 10 customers = 15.9 minutes.
What are the key questions the manager of a process should ask?What are the 2 key questions the manager of a process should ask? How can we make the process better? Is the process performing well?
Which is an appropriate unit for a flow rate?The SI unit for flow rate is m 3 /s m 3 /s , but a number of other units for Q Q are in common use. For example, the heart of a resting adult pumps blood at a rate of 5.00 liters per minute (L/min).
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In the context of baking cupcakes for sale later, which activities are setups?
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